Hydraulic systems for many of us might be quite a tough call and a complex system to handle. However they are not as complicated and bad as many people around think of it. If you ensure that you carry on with regular maintenance practices, then you will start getting acquainted with several components. This way you will also be able to detect probably issues and problems before they transform into something huge issues. The components of hydraulic system work quite closely to each other. If one of the components gets damaged, it might end up damaging several others as well.
Most often you will notice that these systems have motors, lines, pumps, cylinders and hoses together with valves and filters too. Larger ones such as motors, cylinders and pumps are all linked through fittings, hoses and line. If you learn the easy and simple maintenance practices you will be able to move a long way in keeping your system running in the best of shape and form.
Preventative Points to Remember:
No doubt, taking care and preventing issues will turn out being the best for any system. You need to first get started by making sure that the contaminants are placed out of the system and that the common issues are at bay. Just in case you feel that there are chances of contamination, then go ahead and take necessary measures.
• Clean the sections through dip sticks and ensure that the hydraulic filters and plugs are filled in, before you start removing to change or check the fluid. Pour the fluid into your system directly and keep make sure that all the fluid containers are properly sealed when they are being stored.
• Do consider to change the filter as well as the fluid after you use it for the first 50 hours as this will help you to stay away from all sorts of contaminating materials. Make sure that you go through the manual so that you follow the recommendations by the manufacturer.
• Before every use, make sure that you check with the oil to ensure that it is in good condition and to make sure that it gets sufficient fluid levels. If the oil gets foamy or a bit milky then it is most probably an indication of a leak and this can gradually slow down the hydraulics operations. Hence ensure that the leak is proper seals as soon as you can.
• Do check with the temperature of the hydraulic fluid all through the operation time. Smelly or hot fluid might be a sign that your cooling system is not functioning appropriately, the way it should. Hence any dirt or grime particles must be removed from the reservoir or the oil cooler soon.
Make sure that you check with the pump to take care of any kind of external wear and tear or damage which should be taken care of immediately, if detected. Apart from this point, be steady on the cavitations part after every 50 hours. This is how you could check it appropriately:
• While you are operating hydraulic, ensure that you do keenly listen to the pump. Any kind of rattling sound would indicate that cavitations is occurring and hence get the system closed quickly.
• Do check with the filter and the level of the fluid for limited or restricted flow. Make sure that you also for any kind of component alterations which you require on the pump, the reservoir and inlet lines which could also affect the pumps flow.
• Make sure that you do also check with the inlet lines for any kind of bends, leaking or pinching as these would hamper the normal flow.
• Keep the fluid and the filter clean to keep valves, piston, vanes and gear from being damaged and keeping it in proper functional form.
Other Helpful Tips
From time to time keep inspecting all the couplers, hoses, fittings and lines for damages. Any kind of crimped or collapsed hoses will hamper the flow and so will any kind of crack, line or cut.
Make sure that all kinds of hose fittings remain tight and in proper place. However do remember to not over tighten them as it might end up causing damage.
Do ensure that the couplings stay clean since they get contaminated quickly. The caps should always remain in its original place the time you get started with the replacements.
Keep checking with the flex points of the hoses, to avoid all kinds of kinking, pulling, or even stretching. Hose routing must also get checked so as to keep away from all kinds of irregularities which might interfere with the way they function.
Always remember that the way you mange and handle your hydraulic system, will ultimately determine how effectively it is operating. At times, it is safer to stick to custom fittings so that you experience the best of results with each operation that you run. This will also keep you to stay away from problems and keeping them at bay.